Product Verification and Quality Control Processes

We are committed to upholding the highest standards of quality and safety in supplement manufacturing. Our rigorous quality control processes ensure that every product and batch meets or exceeds industry standards, consistently reflecting our unwavering dedication to reliability, efficacy, and excellence in supporting well-being.

Commitment to Excellence through strategic UK Manufacturing Collaboration

To ensure uncompromising quality, we have partnered exclusively with a leading UK-based manufacturer renowned for their adherence to the highest standards of safety and professionalism, including full compliance with Good Manufacturing Practice (GMP) standards. After extensive research and a thorough evaluation of potential manufacturers, we selected an organisation distinguished by its rigorous quality controls, advanced certifications, and state-of-the-art facilities. Our manufacturing partner holds internationally recognised certifications, including:

● FSSC 22000: Food Safety System Certification for effective food safety management.
ISO 22000:2018: International standard specifying requirements for a food safety management system.

● ISO 14001:2015: International standard for environmental management systems.

● HACCP: Hazard Analysis and Critical Control Point certification for a systematic preventive approach to food safety.

We are fully committed to upholding rigorous methodologies and maintaining the highest standards across any additional manufacturing locations or partners, ensuring consistent quality and safety across all sites.

Raw Material Integrity Verification and Quality Assurance

● Approved Suppliers Only: All raw materials are sourced exclusively from thoroughly vetted and approved suppliers.

● Certificate of Analysis (COA): Each batch of raw material is accompanied by a COA, meticulously verified for conformity and compliance.

● FTIR Testing: Fourier Transform Infrared Spectroscopy (FTIR) testing confirms the identity and purity of all raw material batches.

● Pathogen and Heavy Metal Surveillance: Regular testing for pathogens and heavy metals, especially on herbal, marine, and animal-origin ingredients, ensures safety and regulatory compliance.

Manufacturing Process Controls

● Sieve Size Selection: Carefully selected sieve sizes maintain homogeneity and consistency in formulations.

● Continuous Sampling and T esting: Ongoing sampling during production allows immediate testing to ensure consistent quality.

● Microbial and Physical Checks:
* Friability T esting: Assesses tablet strength to withstand handling.
* Uniformity of Weight T esting (AT4 / Pharmacopoeial Method): Ensures tablets meet established standards for weight consistency.
* Visual Inspections: Detects any physical inconsistencies or contaminants.

● Disintegration T esting: Utilises established pharmacopeial methods to confirm tablets dissolve appropriately for optimal bioavailability.

● Metal Detection: Every batch undergoes metal detection to eliminate any risk of metal contamination.

Finished Product Testing

● Weekly Microbiological Testing:
* T otal Viable Counts (TVC)
* Moulds and Y easts
* Salmonella
* E. coli

Packaging & Label Verification

● Heat-Seal Integrity Checks: All packaging undergoes testing to ensure products are securely sealed and protected.

● Label Accuracy and Compliance:
* Verification of all label information for accuracy.
* Compliance checks with regulatory standards, including allergen declarations and nutritional information.

Environmental Monitoring and Personnel Hygiene

● Regular Environmental Monitoring:
* Environmental Swabs: Routine swabbing of production areas to monitor cleanliness.
* In-House ATP and TVC Swabs: Immediate testing for microbial contamination.

● Operator Hygiene Checks: Regular assessments to ensure all personnel adhere to strict hygiene protocols.

● Allergen Control: Rapid Lateral Flow T ests: Validates cleaning processes to eliminate cross-contamination risks between batches.

Traceability & Documentation

● Comprehensive Batch Records: Detailed documentation is maintained from the receipt of raw materials through to the release of the finished product, ensuring full traceability.

● Non-Conformance Management: Any deviations are promptly documented and addressed with corrective actions to prevent recurrence.

Continuous Improvement

● Regular Audits:
* Good Manufacturing Practice (GMP) Audits
* Internal Quality Audits

● Root Cause Analysis: Systematic investigation of any issues to implement effective, long-term solutions.

● Staff Training: Ongoing programs keep the team updated on the latest industry standards and practices.

Our Commitment to Excellence

With access to over 1,000 high-grade ingredients and a partnership with an esteemed UK manufacturer, we leverage advanced manufacturing processes to produce high-quality supplements. Our manufacturing partner's internationally recognised certifications reinforce our commitment to adhering to the highest quality standards.

● Expertise in Supplement Manufacturing: Our collaboration combines extensive knowledge and experience to offer comprehensive support, from product development to final production.

● Regulatory Compliance: We navigate complex regulatory requirements to ensure all products meet the standards set by relevant authorities.

● Quality Ingredients: Working with trusted suppliers and conducting rigorous in-house testing ensure the purity and potency of our ingredients.

● Advanced Formulation Expertise: Leveraging extensive knowledge to develop formulations that meet stringent quality and efficacy criteria.

Research and Development

● Evidence-Based Formulations: Our products are developed based on the latest scientific research to ensure efficacy and safety.

● Continuous Innovation: Continuous Innovation: We invest in ongoing, evidence-based research to refine our products and remain at the forefront of nutritional science.

Contact Us

For further information regarding our quality control processes or to explore how we may assist with your requirements, please contact us via this website or call us on +44 (0)345 33 12345


Registered in the UK 14632667 | VAT Registration Number: GB446142800

Trading as Trilogy® Spike® and Spike Complex®
Registered in the UK 14632667